Manufacturing Capabilities

A Full-Service Factory.
Not a Trading House.

Every step — from pattern paper to packed carton — happens under our own roof in Sialkot. No subcontracting, no middlemen, no surprises in your shipment.

In-House Departments

Six Production Lines, One Building

Pattern & Cutting

Digital pattern making with Gerber/CLO. Automated layered cutting on lay tables for fabric efficiency and consistent sizing across the run.

Sublimation Printing

Italian Monti Antonio calenders for high-resolution, photo-grade dye-sublimation on polyester. Color-fast, no cracking, no peeling — it's part of the fabric.

Screen & DTF Printing

6-color manual + auto screen presses for plastisol, water-based, and puff inks on cotton. DTF available for small-batch logos with full-color gradients.

Embroidery

Tajima 12-head embroidery machines. Up to 15 thread colors per design. 3D puff, flat, and applique on caps, polos, jackets and uniforms.

Stitching Lines

Juki, Brother and Pegasus industrial machines — flatlock, overlock, coverstitch, bartack. Specialized lines for activewear seam construction (chafe-free flatlock).

Finishing & Packing

Steam press, thread trimming, hangtags, woven labels, and polybag packing per buyer spec. Carton marking and barcoding to your retail standard.

Fabric Library

Technical Fabrics We Stock

Sourced from established Pakistani and imported mills. We can also work with buyer-nominated fabric.

FabricWeight (GSM)Common UseProperties
Polyester Interlock150–180 GSMFootball jerseys, basketball kitsMoisture-wicking, breathable, 4-way stretch
Polyester Mesh120–140 GSMReversible jerseys, training topsQuick-dry, ventilated, lightweight
Nylon-Spandex200–240 GSMCompression wear, leggings, sports bras82/18 blend, squat-proof, four-way stretch
Cotton-Poly Fleece280–340 GSMHoodies, tracksuits, sweatshirtsBrushed inside, soft hand-feel, warm
Pique Cotton200–220 GSMPolo shirts, golf wearCombed cotton, anti-pilling, structured
Ripstop Nylon70–110 GSMWindbreakers, packable jacketsTear-resistant, water-repellent (DWR coating)
Quality Control

Inspected at 4 Stages, Not Just the End

Most defects are caught before they happen — that's how we keep our reject rate under 1.5%.

01

Inbound Material Inspection

Every roll of fabric is tested for GSM, shade, shrinkage and tensile strength against the approved sample swatch before it enters the cutting room.

02

In-Line Stitching Check

Floor supervisors check seam strength, stitch density (SPI) and measurement tolerance (±1cm) at every workstation, not just at the end.

03

Print & Color Verification

Pantone-matched color check under D65 lighting. Sublimation runs are spot-checked against the digital proof for color drift.

04

Final AQL Inspection

100% visual inspection plus AQL 2.5 sampling on finished pieces — measurements, defects, labeling, packaging — before the carton is sealed.

Compliance

Certifications & Standards

We follow the same compliance frameworks our European and US buyers require. Audit reports available on request under NDA.

ISO 9001:2015
Quality Management
Oeko-Tex Fabrics
Certified textile safety
Audit-Ready Facility
Ethical workplace · Fair wages
4-Stage QC
AQL 2.5 final inspection
Customization

Built Around Your Brand

OEM / ODM

Manufacture to your tech pack (OEM) or let our design team develop a fresh range for your brand (ODM). Full IP protection — your designs stay yours.

Branding & Labels

Custom woven main labels, satin care labels, heat-transfer logos, hangtags with your artwork, branded polybags and printed master cartons.

Color Matching

Pantone TPX and TCX matching. Lab-dipped fabric swatches sent for approval before bulk dyeing.

Performance Finishes

Anti-bacterial, moisture-wicking, UV protection (UPF 50+), water-repellent (DWR), and anti-odor finishes available on request.

Want a Factory Audit or Sample?

We welcome third-party inspections (SGS, Bureau Veritas, Intertek). Or just request a paid sample to see the quality first-hand.

Get in Touch